Forklift Batteries

48V HONEY BADGER – NMC – 28Ah – 1.2kWh

48V HONEY BADGER – NMC – 28Ah – 1.2kWh refers to a lithium-ion battery system using nickel-manganese-cobalt (NMC) chemistry, designed for high-performance applications. With a 48V nominal voltage and 28Ah capacity, it delivers 1.34kWh energy (slightly higher than labeled 1.2kWh, likely due to voltage operating ranges). These batteries are optimized for e-bikes, light EVs, or backup power systems requiring compact energy density and stable discharge rates. Charging typically terminates at 54.6V using CC-CV protocols.

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What applications suit a 48V NMC battery?

48V NMC batteries excel in e-mobility and stationary storage. Their high energy density (150-200Wh/kg) supports compact designs for e-bikes, scooters, or solar backup systems where weight and runtime balance is critical. Pro Tip: Avoid exposing NMC cells to temperatures above 45°C to prevent accelerated degradation.

These systems are ideal for mid-range EVs needing 40-60 km range. For instance, a 28Ah NMC pack can power a 500W e-bike for 2.8 hours at full load. Beyond capacity, NMC’s thermal stability makes it safer than LCO chemistries in high-drain scenarios. Practically speaking, pairing with a 30A BMS ensures safe operation while maintaining 80% capacity after 800 cycles. However, what happens if you overload the system? Exceeding 1C continuous discharge (28A) risks voltage sag and reduced lifespan. A 48V golf cart using this pack would require two in series for 96V systems, but always verify controller compatibility first.

⚠️ Critical: Never charge NMC batteries below 0°C—it causes lithium plating and permanent capacity loss.

How does NMC chemistry affect performance?

NMC offers balanced energy/power density and improved longevity versus other lithium types. Its nickel-manganese-cobalt cathode (common ratio 6:2:2) enables higher specific energy (180Wh/kg) than LFP, making it lighter for the same capacity.

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In a 28Ah cell, the NMC structure allows 3.6-4.2V operating range, achieving 95% depth of discharge. But why does this matter? Wider voltage windows mean fewer cells in series—13 cells for 48V vs. 16 LFP cells. Pro Tip: Store NMC batteries at 30-50% charge if unused for months to minimize calendar aging. Real-world example: A Honey Badger pack with NMC cells can sustain 15A continuous discharge (0.5C) without significant heat buildup, unlike high-cobalt formulations. However, cycle life drops sharply if regularly discharged below 20% SOC.

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Parameter NMC LFP
Energy Density 180Wh/kg 120Wh/kg
Cycle Life 800-1200 2000+

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Redway Battery Expert Insight

The 48V HONEY BADGER NMC series combines high energy density with robust thermal management. Redway’s proprietary cell balancing extends cycle life by 15% compared to standard NMC packs, while integrated low-temp charging protection prevents lithium plating. Ideal for applications demanding lightweight power with 5-7 year service life under moderate cycling conditions.

FAQs

Can I series two 48V packs for 96V?

Only with identical packs and BMS communication. Mismatched internal resistance causes imbalance, risking thermal runaway during charging.

What’s the recharge time for 1.2kWh?

With a 10A charger: 1.2kWh ÷ (48V × 10A) = 2.5 hours (excluding CV phase). Use only chargers with 54.6V cutoff.

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