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What Is OnePack 48V 105Ah Lithium Battery Pack?
The OnePack 48V 105Ah Lithium Battery Pack is a high-performance, pre-assembled energy storage solution optimized for electric vehicles and industrial applications. Utilizing LiFePO4 chemistry, it delivers 5.38 kWh capacity with advanced safety redundancies, Bluetooth-enabled monitoring, and an industry-leading 8-year warranty. Its compact dimensions (544x320x219 mm) and 54 kg weight make it ideal for golf carts, e-scooters, and material-handling equipment requiring reliable power in -20°C to 60°C conditions. The integrated BMS ensures thermal stability and balanced charging via CC-CV protocols.
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What makes the OnePack 48V 105Ah structurally unique?
Pre-integrated PACK architecture eliminates manual cell assembly. Its LiFePO4 prismatic cells are laser-welded in 15S1P configuration (72V variants use 22S), with epoxy-sealed IP67 aluminum housing resisting vibration and moisture ingress. Pro Tip: The welded busbars minimize resistance spikes compared to bolted connections in DIY packs.
Unlike modular battery systems requiring on-site configuration, the OnePack arrives as a field-ready unit with pre-installed BMS and CANBUS communication ports. Its structural rigidity comes from internal steel crossmembers – critical for vehicular applications experiencing G-forces during acceleration. For example, delivery fleets using OnePacks report 40% fewer wiring faults compared to loose-cell alternatives. Practically speaking, the turnkey design slashes installation time from 8 hours to under 90 minutes. But how does this impact scalability? While single-unit deployments shine, paralleling multiple OnePacks requires external controllers to synchronize charge/discharge cycles.
How does its BMS enhance safety and longevity?
The 4-tier protection system monitors cell voltages (±0.5mV accuracy), temperature gradients, and insulation resistance. Active balancing kicks in at ±5% SOC variance, extending cycle life to 3,500+ charges. Real-world case: Florida golf courses using OnePacks retained 92% capacity after 5 years despite daily 100% DoD.
Beyond standard overvoltage/undervoltage cutoff, the BMS implements coulomb counting with Kalman filtering for ±1% SOC accuracy. Transitional phases between charge states are managed via PID-controlled tapering – think of it like an elevator smoothly decelerating as it reaches the target floor. This precision prevents lithium plating during fast charging, especially critical when replenishing 80% capacity in 2.5 hours. What about extreme environments? Embedded NTC sensors dynamically adjust charging currents when detecting temperatures beyond -10°C or +55°C.
| Parameter | OnePack 48V 105Ah | Standard Lithium Pack |
|---|---|---|
| Cell Matching Tolerance | ≤0.2% | ≤2% |
| Balance Current | 300mA | 80mA |
What applications benefit most from this battery?
Low-speed electric vehicles like golf carts and forklifts gain maximum advantage. The 5.38 kWh capacity supports 60-mile ranges per charge, while 200A continuous discharge handles hill starts up to 30% grade. Pro Tip: Pair with PMAC motors for 94% system efficiency vs traditional DC brushless setups.
Material-handling equipment particularly benefits from the OnePack’s 3C discharge capability (315A peak). For example, automated guided vehicles (AGVs) in warehouses maintain 20-hour shift endurance without midday charging. Transitionally, the flat discharge curve (48V ±1V from 100% to 20% SOC) ensures consistent motor performance unlike lead-acid batteries that sag voltage under load. But what about renewable energy storage? While possible, the lack of IP65 rating limits outdoor solar applications compared to purpose-built ESS batteries.
| Application | Daily Cycles | Projected Lifespan |
|---|---|---|
| Golf Carts | 1-2 | 10+ years |
| Floor Scrubbers | 3-4 | 7 years |
Redway Battery Expert Insight
FAQs
Yes in most 48V systems – ensure your charger supports lithium profiles. Lead-acid chargers risk overcharging as they lack voltage tapering.
How to maintain Bluetooth connectivity?
Keep the battery within 30m range. Signal interference occurs near industrial microwaves or high-voltage transformers.
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