Forklift Batteries

What Are The Specifications And Uses Of Hyster Reach Trucks?

Hyster Reach Trucks are specialized electric-powered forklifts designed for narrow-aisle warehousing, offering lift heights up to 13 meters and load capacities between 1–2.5 tons. They feature compact designs with articulating masts for optimal maneuverability and use Li-ion batteries for sustained shifts. Common in high-density storage, they maximize vertical space while reducing aisle width requirements by 30–50% vs. counterbalanced forklifts.

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What design advantages define Hyster Reach Trucks?

Hyster’s dual-control stations and articulated mast systems enable precise load handling in aisles under 2 meters wide. The mast tilts up to 30° for safe stacking without rear clearance. Pro Tip: Opt for models with pantograph reach mechanisms—they extend loads horizontally without moving the truck, reducing tire wear.

Beyond compactness, Hyster Reach Trucks integrate regenerative braking that recovers 15–20% of energy during deceleration, critical for multi-shift operations. The AC motors deliver consistent torque even at low speeds, preventing stalling when lifting 1.8-ton pallets to 10-meter heights. For example, the Hyster RS46-32XD achieves 12-hour runtime on a single Li-ion charge in -10°C freezer warehouses. But how does mast articulation affect stability? The parallelogram linkage design keeps loads centered over the chassis during extension, maintaining a 600mm load center even at full height.

⚠️ Critical: Avoid overloading beyond 85% capacity when lifting above 8 meters—reduces tip-over risks from shifted centers of gravity.

What load capacities do Hyster Reach Trucks handle?

Models range from 1,000 kg (RS30 Series) to 2,500 kg (RS46 Series), balancing lift height and aisle width. Heavy-duty versions use dual-wheel bases for 20% better lateral stability in uneven floor conditions.

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While base capacities appear standard, actual performance depends on load distribution and lift height. The RS46-25XLT handles 2,300 kg up to 9.5 meters, but capacity derates to 1,500 kg at 12 meters. Pro Tip: Use Hyster’s online Lift Calculator—input pallet dimensions and racking angles to confirm capacity margins. Practically speaking, a truck rated for 2 tons might only safely handle 1.6 tons if pallets extend beyond the forks. Why does this matter? Overloading at height triggers automatic speed reduction via the CANbus system, cutting productivity by 25–40%.

Model Max Capacity Lift Height
RS30-20XD 2,000 kg 11.5m
RS46-32XD 2,500 kg 10.2m

Which power systems do Hyster Reach Trucks use?

All models use 48V or 80V Li-ion packs providing 8–12 hours runtime. Lithium batteries support opportunity charging during breaks, unlike legacy lead-acid requiring full cycles.

Hyster’s modular battery design allows hot-swapping 48V/600Ah packs in under 10 minutes for 24/7 operations. The onboard battery management system (BMS) monitors cell temperatures, preventing operation outside 0–45°C ranges. For instance, the RS46-25XD’s 80V/525Ah battery recharges to 80% in 1.5 hours via 50A fast chargers. But what if power needs fluctuate? Selectable ECO/Power modes adjust acceleration curves and lift speeds, conserving 15% energy during partial-load tasks.

⚠️ Critical: Never use non-Hyster chargers—voltage spikes above 56V (48V systems) can fry the BMS, voiding warranties.

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Redway Battery Expert Insight

Hyster Reach Trucks demand reliable high-voltage Li-ion systems for their intensive duty cycles. Redway’s 48V/600Ah packs with IP67 protection deliver 2,000+ cycles, ideal for multi-shift logistics hubs. Our CANbus-integrated BMS ensures real-time compatibility with Hyster’s onboard diagnostics, preventing voltage mismatches that cause forced derating or shutdowns in cold storage environments.

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