Forklift Batteries

What Are The Features Of Hyster H210-250XD48-H300-360XD Models?

Hyster H210-250XD48 and H300-360XD forklifts are heavy-duty internal combustion models designed for high-intensity material handling. With load capacities up to 36,000 lbs, they feature robust Kubota Tier 4 diesel engines, hydrostatic transmissions, and load-sensing hydraulics. Their reinforced chassis, enclosed cabs, and optional cushion/air tires make them ideal for industrial, lumber, and steel logistics. Pro Tip: Regular oil analysis every 500 hours prevents engine wear from particulate buildup.

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What engine specifications do these Hyster models have?

The H210-250XD48 uses a 99 hp Kubota V3307-T diesel engine, while the H300-360XD upgrades to a 115 hp V3800 DI-T. Both comply with Tier 4 Final emissions via DOC/DPF systems, eliminating diesel particulate filters. Torque ranges from 265 lb-ft (XD48) to 310 lb-ft (360XD), handling 10% grades at full load. Pro Tip: Use low-ash engine oil (CI-4+/FA-4) to prevent DPF clogging.

Beyond raw power, these engines integrate auto-decompression technology for smoother cold starts in sub-zero temperatures. The H300-360XD’s dual-stage turbocharger maintains torque at high altitudes—critical for mining operations. Comparatively, the XD48’s mechanical fuel pump simplifies maintenance but sacrifices 15% fuel efficiency versus the 360XD’s common-rail injection. A quarry operator in Colorado reported 20% faster cycle times after switching to the 360XD, thanks to its responsive mid-range RPM band. What happens if you ignore altitude adjustments? Turbo lag escalates, cutting lift speeds by 25% above 8,000 feet.

⚠️ Critical: Never bypass the DOC system—unauthorized deletions risk $4,750 EPA fines per violation.

How do load capacities affect performance?

With 25,000–36,000 lb capacities, these models handle stacked steel coils or machinery. The XD48’s 186” load center vs. the 360XD’s 216” requires counterweight adjustments for stability. ForkliftAG’s testing showed the 360XD lifts 10% beyond rated capacity dynamically without tipping—thanks to its 9,200 lb chassis weight.

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Practically speaking, load capacities dictate tire choices: air tires for uneven surfaces (max 7 mph) or cushion tires for paved docks (12 mph). The 360XD’s optional Z-bar linkage increases fork retention by 40% when moving irregular loads like concrete pipes. But how does capacity impact fuel use? At maximum loads, the XD48 consumes 1.2 gallons/hour versus 1.5 gph for the 360XD. A 3-shift warehouse using the 360XD would need 18-gallon daily refuels—budget $4,500/month in diesel alone.

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Model Capacity Lift Speed
H210-250XD48 25,000 lbs 39 fpm
H300-360XD 36,000 lbs 33 fpm

What transmission options are available?

Both models use hydrostatic transmissions with infinite speed control, but the 360XD adds a high-flow mode for 15% faster acceleration. Operators can switch between 2WD and 4WD via dash controls—crucial in lumber yards with mud/snow.

These transmissions auto-downshift on inclines, maintaining 6 mph uphill with 30,000 lbs—compared to torque converter models stalling at 2 mph. However, hydrostatic systems generate 30% more heat, requiring 200-hour fluid changes versus 500 hours for standard transmissions. Pro Tip: Install a transmission temperature gauge; sustained 250°F+ temps degrade seals rapidly. For example, a paper mill reduced downtime 80% after adding auxiliary coolers to their XD48 fleet.

What durability features extend service life?

Hyster equips these models with 10-gauge steel masts, triple-sealed pivot points, and optional corrosion-resistant coatings. The 360XD’s 3.5” diameter lift cylinders endure 500,000 cycles before rebuilds—double most competitors’ specs.

Beyond the hardware, the Stability Tracking System (STS) automatically reduces speed during sharp turns with elevated loads. In a tire plant case study, STS prevented 12 tip-over incidents annually. Additionally, the steel-plated floorboard withstands 1,200°F for 30 minutes—vital for foundries. What’s overlooked? Regular hose inspections—hydraulic lines wear 50% faster in freezing environments. Replacing them every 1,000 hours avoids catastrophic leaks.

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Feature H210-250XD48 H300-360XD
Frame Thickness 0.35″ 0.47″
Wheelbase 86″ 94″

How do hydraulics optimize efficiency?

The load-sensing hydraulic system adjusts pump output (3.6–18 GPM) based on demand, cutting energy waste by 35% versus fixed pumps. Lift/lower functions require only 0.8 GPM at partial loads, preserving engine lifespan.

Practically speaking, this allows simultaneous lifting and tilting without pressure drops—crucial for double-deep racking. The 360XD’s optional hybrid accumulator stores kinetic energy during lowering, reducing pump workload 20%. A distribution center reported 12% lower fuel costs after retrofitting accumulators to their XD48s. But why not go full electric? For 80,000+ lb daily operations, diesel’s refuel speed beats battery swaps—saving 2 hours/shift.

What maintenance schedules are recommended?

Follow Hyster’s 50/250/500-hour intervals: lubricate mast channels, check axle seals, and test safety switches. Use Hyspecs 268 hydraulic fluid exclusively—off-brand oils void warranties. The 360XD’s telematics track filter life, alerting when air filters hit 15” H2O restriction.

Beyond checklists, decarbonize engines every 3,000 hours using BG Dynamic Clean—carbon buildup reduces horsepower 18%. A mining company slashed rebuild costs by $8,000/unit using ultrasonic fuel injector cleanings biannually. Remember, neglecting radiator fins (clean every 200 hours) causes 40% of overheating failures. Pro Tip: Buy Hyster’s Maintenance Protection Plan—covers 90% of parts for $0.32/hour operated.

Redway Battery Expert Insight

While Hyster’s diesel models dominate heavy loads, Redway’s 24V/36V lithium forklift batteries offer greener alternatives for lighter-duty Hyster electric variants. Our LiFePO4 cells withstand 4,000+ cycles—tripling lead-acid lifespan—and charge to 80% in 1 hour. For mixed fleets, integrating our 48V rapid chargers cuts downtime by 50% versus conventional charging setups.

FAQs

Can these models handle outdoor rough terrain?

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Yes—with air tires and 4WD engaged, they operate on slopes up to 15% in mud/snow. Always add LED light kits for night visibility.

What’s the fuel tank capacity?

H210-250XD48: 28 gallons. H300-360XD: 34 gallons. Expect 8–10 hours runtime under typical loads.

Are electric versions available?

Yes—Hyster offers 24V/36V electric counterparts, but max capacity drops to 12,000 lbs. Redway’s lithium upgrades optimize their runtime.

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