Forklift Batteries

What Are The Features Of E30-40XN Forklift Series?

The E30-40XN forklift series comprises electric counterbalance forklifts with load capacities from 3,000 to 4,000 kg, designed for heavy-duty warehouse and industrial applications. Key features include AC drive motors for precise torque control, lithium-ion compatibility, and a compact rear wheelbase enhancing maneuverability in tight spaces. Advanced safety systems like automatic braking and load-sensing stability control optimize operational safety. Pro Tip: Use LiFePO4 batteries (e.g., 48V 600Ah) for 8+ hour shifts without voltage drop.

24V Lithium Forklift Battery Category

What load capacities do E30-40XN forklifts cover?

The E30-40XN series spans 3,000–4,000 kg loads, with incremental 500 kg upgrades. The E30 handles 3T loads at 500mm centers, while the E40XN manages 4T via reinforced mast rollers. Pro Tip: Add counterweights for 10% overload tolerance in single-shift operations.

The series uses a modular design—higher capacity models feature dual AC motors (7.5 kW drive, 12 kW lift) and 600mm fork lengths. For example, the E35 lifts 3.5T to 6m height in 45 seconds. Transitioning between models? Ensure your warehouse aisle width exceeds 2.2m for the E40XN’s 1,550mm wheelbase. But what if you need variable reach? Opt for telescopic forks when stacking irregular loads.

⚠️ Critical: Avoid exceeding rated capacity—fork deformation risks increase by 300% at 110% overload.

How do E30-40XN power systems enhance efficiency?

These forklifts use 48V AC synchronous motors with 92% energy efficiency, paired with regenerative braking recovering 15–20% power during deceleration. Deep-cycle lithium batteries enable 8-hour runtime.

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The E40XN’s dual-motor system separates drive and lift functions, reducing peak current draw by 25%. Compared to DC systems, AC motors eliminate brush maintenance—saving 15 labor hours/year. Real-world example: A logistics hub cut energy costs by 30% switching from E30 lead-acid to lithium-ion packs. Practically speaking, regenerative systems shine in high-stop environments like cold storage. Why stick with outdated tech when AC offers 20% longer component life?

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Model Drive Motor Lift Motor
E30 6.5 kW 10 kW
E40XN 7.5 kW 12 kW

What safety features are integrated?

Key safety tech includes load moment control and automatic tilt reduction. Ultrasonic sensors detect overhead obstacles, while blue safety lights project 360° visibility zones.

The E40XN’s stability algorithm adjusts acceleration and braking force when load >3T, preventing tip-overs. Operators get seatbelt interlock systems—engaging drive requires both seat contact and buckled belts. For example, a German auto plant reduced collision incidents by 60% after upgrading to E30-40XN’s laser-guided aisle navigation. Beyond hardware, the dashboard displays real-time load charts—vital when handling unstable pallets. Ever wondered how AI improves safety? Predictive analytics flag motor overheating risks 15 minutes pre-failure.

Which ergonomic designs reduce operator fatigue?

The series offers fully adjustable air-ride seats, low-effort steering (2.5 Nm torque), and 10° tilting masts. LCD dashboards centralize controls within 30° viewing angles.

Vibration levels stay below 0.5 m/s² even on uneven surfaces, thanks to triple-dampened chassis mounts. The E35’s contoured armrest integrates hydraulic controls, minimizing shoulder strain during 8-hour shifts. Case in point: A retail DC reported 40% fewer worker comp claims post-E40XN adoption. Pro Tip: Pair with suspended floor mats for lumbar support. Want to boost productivity? Ergonomic tweaks can improve shift output by 18%.

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Feature E30 E40XN
Seat Adjustments 6-way manual 8-way air
Steering Effort 3.2 Nm 2.5 Nm

Can E30-40XN use lithium batteries?

Yes—compatible with 48V 600Ah LiFePO4 packs, providing 28.8 kWh capacity. Lithium options cut recharge time to 2 hours vs 8 for lead-acid.

The battery compartment fits 1,200L x 700W x 800H mm packs, with CANBus communication for BMS integration. In a tire factory case study, lithium-powered E35s achieved 3 shifts/day versus 1.5 with traditional batteries. Transitioning? Ensure charger outputs 100A CC/CV with temperature sensors. Remember, lithium’s 2,000-cycle lifespan slashes replacement costs by 60% long-term. Why tolerate downtime when fast charging can keep ops running 24/7?

Redway Battery Expert Insight

Redway’s 48V 600Ah LiFePO4 batteries are optimized for E30-40XN forklifts, delivering 2-hour fast charging and 98% depth of discharge. Our IP54-rated packs withstand industrial environments, with integrated CANBus ensuring real-time diagnostics. Customizable dimensions fit all series models, boosting runtime by 30% versus lead-acid alternatives while reducing TCO.

FAQs

Can I retrofit older E30 models with lithium?

Yes, but upgrade the charger and enable BMS communication via CAN 2.0—older charging ports lack temperature pins.

Are E40XN models warehouse-aisle compatible?

With a 2,275mm turning radius, they’re suited for aisles ≥2.6m. Use optional rear-view cameras for tighter spaces.

How does load capacity change with lift height?

At 6m, E35 capacity drops to 2,800 kg—always consult load charts before high-level stacking.

Do these forklifts work outdoors?

Yes—select all-terrain tires and 400mm ground clearance packages for yard operations.

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