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What Battery Fits A Sun Mountain E Cart?
Sun Mountain E-Carts typically use 48V lithium-ion or lead-acid batteries, with 30Ah–50Ah capacities for 18–27 holes per charge. Key specs include 10.2″ x 7.1″ x 11″ dimensions, F2 terminal connectors, and 50±2 lbs weight. Compatible replacements include Redway’s RLFP48-30 LiFePO4 (3,000 cycles) and OEM SLA models. Always verify voltage/terminal alignment to avoid compatibility issues.
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What voltage and capacity are needed for Sun Mountain E-Carts?
Sun Mountain E-Carts require 48V batteries with 30–50Ah capacities to balance runtime and weight. Lower Ah (30Ah) suits flat courses, while 50Ah extends range on hilly terrain by 40%.
Sun Mountain’s stock batteries typically operate at 48V nominal, peaking at 54.6V for lithium-ion models. But why does voltage matter? Undervoltage strains motors, reducing torque, while overvoltage risks controller failure. A 48V 30Ah LiFePO4 battery stores 1.44kWh—enough for 18–24 holes. Pro Tip: Pair batteries with ≥20A continuous BMS to handle sudden acceleration loads. For example, Redway’s RLFP48-30 uses 30A peak discharge, preventing voltage sag during uphill climbs.
| Battery Type | Capacity (Ah) | Range (Holes) |
|---|---|---|
| LiFePO4 | 30 | 18–22 |
| SLA | 50 | 20–24 |
| NMC | 40 | 25–27 |
What physical dimensions fit Sun Mountain E-Carts?
Sun Mountain battery trays demand 10.2″ L x 7.1″ W x 11″ H dimensions. Deviations over 0.25″ prevent secure mounting, risking cable damage.
The tray’s design prioritizes compactness, so even a 0.5″ oversize can block ventilation or terminals. For context, a standard Group GC2 lead-acid battery (10.3″ x 7.1″ x 11.4″) often needs spacer shims. Lithium upgrades like Redway’s RLFP48-30 shave 2″ in height for easier installation. Practically speaking, measure your tray twice—some E-Cart models have +/- 0.1″ tolerance. Pro Tip: Prioritize batteries with recessed terminals to avoid short circuits against tray walls.
Are lithium batteries better than SLA for Sun Mountain E-Carts?
Lithium batteries outclass SLA in lifespan (3,000 vs. 300 cycles) and weight (28 lbs vs. 65 lbs). However, SLA remains cheaper upfront at $350 vs. $900 for lithium.
Beyond cost, lithium’s 95% depth of discharge (vs. SLA’s 50%) effectively doubles usable capacity. Imagine a 50Ah SLA delivering only 25Ah before voltage drop—lithium provides 47.5Ah consistently. Plus, lithium maintains charge during winter storage, while SLA loses 5–7% monthly. But what about cold weather? LiFePO4 operates from -4°F to 140°F, whereas SLA fails below 32°F. Pro Tip: Use heated lithium packs for sub-freezing climates to prevent charging issues.
| Chemistry | Cycle Life | Weight (lbs) |
|---|---|---|
| LiFePO4 | 3,000 | 28 |
| SLA | 300 | 65 |
| NMC | 1,000 | 24 |
How long do Sun Mountain E-Cart batteries last?
Lithium batteries last 8–10 years (3,000 cycles), while SLA degrades in 1–2 years. Usage frequency and charging habits impact longevity.
Charging after partial discharges (20–80% SoC) extends lithium lifespan by 25% versus daily full cycles. For example, if you drive 12 holes daily (≈50% discharge), lithium lasts 6+ years. Conversely, SLA sulfates rapidly if left below 50% charge. Temperature matters too—consistently operating above 104°F halves SLA life. Pro Tip: Store E-Carts at 50–70% charge during offseason to minimize lithium calendar aging.
What chargers work with Sun Mountain E-Cart batteries?
Use 48V LiFePO4 or SLA-specific chargers with F2 plug connectors. Lithium requires CC-CV charging up to 54.6V, while SLA needs 58V absorption.
Sun Mountain’s stock chargers (like model SM-4825) output 48V at 25A for SLA, but lack lithium compatibility. Third-party options like NOCO Genius 48V support both chemistries via selectable modes. Critical point: Reverse polarity protection is a must—E-Cart battery trays’ tight spaces increase short-circuit risks. Pro Tip: Choose chargers with temperature sensors to halt charging if cells exceed 113°F.
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Redway Battery Expert Insight
FAQs
No—36V systems lack sufficient torque and risk controller errors. Always use 48V batteries within ±5% voltage tolerance.
Do lithium batteries void Sun Mountain warranties?
Only if incorrectly installed. Use UL-listed batteries with proper F2 connectors to maintain coverage.
How to upgrade SLA to lithium in an E-Cart?
1. Confirm tray dimensions 2. Install LiFePO4 with BMS 3. Replace charger. Redway provides DIY kits with step-by-step guides.


