Golf Cart Batteries

What Is OnePack 48V 105Ah Lithium Battery Pack?

The OnePack 48V 105Ah Lithium Battery Pack is a high-performance, pre-assembled energy storage solution optimized for electric vehicles and industrial applications. Utilizing LiFePO4 chemistry, it delivers 5.38 kWh capacity with advanced safety redundancies, Bluetooth-enabled monitoring, and an industry-leading 8-year warranty. Its compact dimensions (544x320x219 mm) and 54 kg weight make it ideal for golf carts, e-scooters, and material-handling equipment requiring reliable power in -20°C to 60°C conditions. The integrated BMS ensures thermal stability and balanced charging via CC-CV protocols.

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What makes the OnePack 48V 105Ah structurally unique?

Pre-integrated PACK architecture eliminates manual cell assembly. Its LiFePO4 prismatic cells are laser-welded in 15S1P configuration (72V variants use 22S), with epoxy-sealed IP67 aluminum housing resisting vibration and moisture ingress. Pro Tip: The welded busbars minimize resistance spikes compared to bolted connections in DIY packs.

Unlike modular battery systems requiring on-site configuration, the OnePack arrives as a field-ready unit with pre-installed BMS and CANBUS communication ports. Its structural rigidity comes from internal steel crossmembers – critical for vehicular applications experiencing G-forces during acceleration. For example, delivery fleets using OnePacks report 40% fewer wiring faults compared to loose-cell alternatives. Practically speaking, the turnkey design slashes installation time from 8 hours to under 90 minutes. But how does this impact scalability? While single-unit deployments shine, paralleling multiple OnePacks requires external controllers to synchronize charge/discharge cycles.

⚠️ Critical: Never disassemble the epoxy-bonded casing – tampering voids the 8-year warranty and compromises moisture resistance.

How does its BMS enhance safety and longevity?

The 4-tier protection system monitors cell voltages (±0.5mV accuracy), temperature gradients, and insulation resistance. Active balancing kicks in at ±5% SOC variance, extending cycle life to 3,500+ charges. Real-world case: Florida golf courses using OnePacks retained 92% capacity after 5 years despite daily 100% DoD.

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Beyond standard overvoltage/undervoltage cutoff, the BMS implements coulomb counting with Kalman filtering for ±1% SOC accuracy. Transitional phases between charge states are managed via PID-controlled tapering – think of it like an elevator smoothly decelerating as it reaches the target floor. This precision prevents lithium plating during fast charging, especially critical when replenishing 80% capacity in 2.5 hours. What about extreme environments? Embedded NTC sensors dynamically adjust charging currents when detecting temperatures beyond -10°C or +55°C.

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Parameter OnePack 48V 105Ah Standard Lithium Pack
Cell Matching Tolerance ≤0.2% ≤2%
Balance Current 300mA 80mA

What applications benefit most from this battery?

Low-speed electric vehicles like golf carts and forklifts gain maximum advantage. The 5.38 kWh capacity supports 60-mile ranges per charge, while 200A continuous discharge handles hill starts up to 30% grade. Pro Tip: Pair with PMAC motors for 94% system efficiency vs traditional DC brushless setups.

Material-handling equipment particularly benefits from the OnePack’s 3C discharge capability (315A peak). For example, automated guided vehicles (AGVs) in warehouses maintain 20-hour shift endurance without midday charging. Transitionally, the flat discharge curve (48V ±1V from 100% to 20% SOC) ensures consistent motor performance unlike lead-acid batteries that sag voltage under load. But what about renewable energy storage? While possible, the lack of IP65 rating limits outdoor solar applications compared to purpose-built ESS batteries.

Application Daily Cycles Projected Lifespan
Golf Carts 1-2 10+ years
Floor Scrubbers 3-4 7 years

Redway Battery Expert Insight

The OnePack 48V 105Ah represents the pinnacle of EV-grade lithium technology. Redway’s engineers emphasize its automotive-style Quality Control – each unit undergoes 72-hour cycle testing simulating 5 years of use. Unlike many competitors, the aluminum casing incorporates crush zones protecting cells during impacts up to 50G. For fleet managers, the Bluetooth diagnostics enable predictive maintenance by tracking individual cell degradation rates.

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