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What Makes the Clark TM25 Forklift Battery a Reliable Power Solution?
The Clark TM25 forklift battery is a heavy-duty, deep-cycle lead-acid battery designed for electric forklifts. It offers 36 volts, 625-735 Ah capacity, and 24-cell configurations, ensuring extended runtime, durability, and compatibility with Clark equipment. Proper maintenance, watering, and charging practices maximize its lifespan (5–7 years) and performance in material handling operations.
25.6V 24V 50Ah 60Ah Forklift Lithium Battery
How Does the Clark TM25 Battery Enhance Forklift Performance?
The Clark TM25’s high amp-hour (Ah) rating provides consistent power output for demanding shifts. Its thick lead plates resist corrosion, while optimized electrolyte circulation minimizes stratification. Thermal runaway protection in modern chargers prevents overheating, ensuring stable voltage delivery even during rapid charging cycles.
What Are the Key Specifications of the Clark TM25 Forklift Battery?
| Voltage | Capacity | Dimensions | Weight | Terminal Type |
|---|---|---|---|---|
| 36V | 625–735 Ah | 32.5” L x 17.5” W x 29.5” H | 2,200–2,500 lbs | SAE stud |
Which Charging Practices Prolong the Clark TM25 Battery Life?
Use smart chargers with automatic voltage regulation and equalization cycles. Avoid partial charging—discharge to 20% before recharging to 100%. Maintain electrolyte levels ¼” above plates using deionized water. Monthly equalization charges prevent sulfation buildup on plates.
Advanced charging systems with temperature compensation adjust voltage based on ambient conditions, reducing stress during extreme temperatures. For multi-shift operations, opportunity charging during breaks (up to 50% capacity) can extend daily productivity without significant capacity loss. Always verify charger compatibility—mismatched equipment can cause uneven cell charging and reduce overall lifespan by up to 30%.
When Should You Replace Your Clark TM25 Forklift Battery?
Replace when capacity drops below 80% of original rating or voltage irregularities persist after equalization. Visible plate corrosion, excessive water consumption, or swollen casing indicate imminent failure. Regular load testing every 3 months helps predict replacement timelines.
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Why Is Thermal Management Critical for Clark TM25 Batteries?
High ambient temperatures accelerate electrolyte evaporation and plate degradation. Install battery cooling systems in warehouses above 95°F. Position batteries away from direct heat sources. Infrared thermography during charging identifies overheating cells before catastrophic failure.
Thermal imaging cameras can detect temperature variations as small as 2°F between cells, signaling potential imbalance. Facilities in tropical climates should implement active cooling pads beneath batteries and maintain 2-3 feet of clearance between multiple units for airflow. Seasonal capacity adjustments of 1-2% per 10°F temperature change above 77°F help operators maintain realistic performance expectations.
Can You Recycle Clark TM25 Forklift Batteries Sustainably?
Yes—98% of lead-acid battery components are recyclable. Certified recyclers reclaim lead for new batteries, plastic for casing reproduction, and sulfuric acid for neutralization. Always use EPA-certified disposal services to avoid $10,000+ fines for improper hazardous waste handling.
“The Clark TM25’s design prioritizes energy density over weight—a game-changer for 3-shift operations. However, operators often overlook water quality. Impurities in battery water account for 23% of premature failures. Always use ASTM D1193 Type IV water for top-offs.”
— Redway Power Systems Lead Engineer
Conclusion
The Clark TM25 forklift battery remains an industry benchmark due to its rugged construction and adaptability. By integrating IoT-based battery monitoring systems and adhering to SAE J537 maintenance standards, facilities can achieve 18% higher ROI compared to generic alternatives.
FAQs
- Q: Does the Clark TM25 work with non-Clark forklifts?
- A: Yes, if voltage/terminal configurations match OEM requirements.
- Q: How often should you check water levels?
- A: Weekly in high-use environments; bi-weekly otherwise.
- Q: What’s the warranty period?
- A: Typically 18–24 months, prorated after year one.
