Blog
Why Should You Consider A 24V 150Ah Lithium Battery For Your Electric Pallet Jack?
24V 150Ah lithium batteries provide high-capacity power for electric pallet jacks, combining 24 volts and 150 amp-hours for extended runtime and efficiency. Using LiFePO4 chemistry, they offer 3,000–5,000 cycles, 50% weight savings over lead-acid, and stable performance in demanding environments. Their built-in BMS ensures safety, while fast charging (2–3 hours) reduces downtime in logistics operations.
What makes a 24V 150Ah lithium battery ideal for pallet jacks?
A 24V 150Ah lithium battery balances voltage and capacity for sustained heavy lifting. Its LiFePO4 cells deliver steady discharge rates (up to 1C continuous), while the modular design fits standard pallet jack compartments. Pro Tip: Opt for IP54-rated models to withstand warehouse dust and moisture.
Unlike lead-acid, lithium batteries maintain 24V output even below 20% charge—critical for avoiding slowdowns during peak shifts. For example, a 24V 150Ah pack can power a 2,000 lb-capacity pallet jack for 6–8 hours per charge. Technically, these batteries operate within 21V (empty) to 29.2V (full), with a BMS preventing over-discharge. Transitioning from lead-acid? Expect 30% faster charging: 80% capacity in 1.5 hours with a 50A charger. But what if temperatures drop? Built-in heating pads in advanced models keep cells functional at -20°C. Always verify the battery’s max discharge current matches your jack’s motor surge requirements.
How do lithium batteries outperform lead-acid in pallet jacks?
Lithium batteries triple lifespan and slash weight vs. lead-acid. A 24V 150Ah lithium pack weighs ~45 lbs versus 130 lbs for lead-acid, reducing strain on jack frames. Their 95% depth-of-discharge (vs. 50% for lead-acid) doubles usable energy per cycle.
Practically speaking, warehouses save $1,200+ over four years by eliminating frequent lead-acid replacements. Lithium’s steady voltage curve also ensures consistent lifting speed—no more midday performance drops. Take a typical 3-shift operation: lead-acid requires 2–3 battery swaps daily, while lithium handles 24/7 use with opportunity charging. Furthermore, lithium batteries charge at 0.5–1C rates, cutting downtime by 70%. Ever dealt with acid leaks? Lithium’s sealed design eliminates corrosion risks. Pro Tip: Pair with a smart charger to auto-balance cells monthly, extending cycle life by 15%.
Want OEM lithium forklift batteries at wholesale prices? Check here.
| Metric | 24V 150Ah Lithium | 24V 150Ah Lead-Acid |
|---|---|---|
| Cycle Life | 3,000–5,000 | 500–800 |
| Weight | 45 lbs | 130 lbs |
| Charge Time | 2–3 hrs | 8–10 hrs |
What’s the lifespan of a 24V 150Ah lithium battery?
A 24V 150Ah lithium battery lasts 8–10 years with daily use, thanks to LiFePO4’s slow capacity fade (3% annually). Proper maintenance—like avoiding 100% SOC storage—can push cycles beyond 5,000.
In real-world terms, that’s 3–5x longer than lead-acid. Even after 2,000 cycles, lithium retains 80% capacity, whereas lead-acid degrades to 50% by 500 cycles. Temperature plays a role: operating above 45°C accelerates aging, but premium BMS systems activate cooling fans to mitigate this. For example, Redway’s pallet jack batteries use aluminum housings as heat sinks, reducing core temperature by 12°C under load. Pro Tip: Store batteries at 50% charge in off-seasons to minimize stress on anode materials.
How to charge a 24V 150Ah lithium battery efficiently?
24V lithium batteries require CC-CV chargers with 29.2V cutoff. Fast 50A charging refills 150Ah in 3 hours, while 30A units take 5 hours. Avoid chargers lacking temperature sensors—overheating during charging degrades cells.
Charging efficiency hits 99% with lithium versus 70–85% for lead-acid. That means less energy waste—a 150Ah pack needs just 4.8 kWh (29.2V x 150Ah) versus 6.2 kWh for lead-acid. Transitional phases matter: bulk charging covers 0–80% in 1.5 hours, then voltage tapers for the final 20%. But what if you need partial top-ups? Lithium handles opportunity charging without sulfation risks. For safety, use chargers with CAN bus communication to sync with the BMS. Real-world example: A 30-minute lunch break can add 40% charge, enabling continuous afternoon shifts.
| Charger Type | Current | Time to 100% |
|---|---|---|
| Standard | 30A | 5 hrs |
| Fast | 50A | 3 hrs |
| Ultra-Fast | 100A | 1.5 hrs |
Are 24V 150Ah lithium batteries cost-effective long-term?
Despite higher upfront costs ($1,200 vs. $600 for lead-acid), 24V lithium batteries save 60% over 5 years. Reduced downtime, zero maintenance, and 8-year lifespans offset initial investments.
Consider this: A warehouse using two lead-acid batteries per jack spends $2,400 on replacements every 2.5 years. Lithium eliminates that, saving $4,800 over a decade. Furthermore, energy costs drop 30% due to lithium’s higher efficiency. ROI calculators show breakeven at 18 months for high-use operations. Pro Tip: Leasing options for lithium batteries can spread costs with $50–$80/month plans, preserving cash flow.
Redway Battery Expert Insight
FAQs
No—24V lithium requires a compatible CC-CV charger. Lead-acid chargers risk overvoltage (exceeding 29.2V), triggering BMS disconnects.
Do lithium batteries work in cold storage?
Yes, but choose models with low-temp cutoffs or self-heating. Standard units operate between -20°C to 60°C with 10% capacity loss at freezing temps.
How to dispose of old lithium pallet jack batteries?
Contact Redway for certified recycling—we recover 98% of materials. Never landfill; lithium cells contain hazardous cobalt and electrolytes.
What’s the warranty on a 24V 150Ah battery?
Redway offers 5-year warranties covering defects and 70% capacity retention. Pro-rata plans apply after Year 3.
Can I add more batteries in parallel?
Yes, but ensure identical age/capacity. Mismatched packs cause uneven load distribution, tripping the BMS.
