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What Is Flux Power’s Quality Management System?
Flux Power’s Quality Management System (QMS) follows ISO 9001:2015 standards, integrating process optimization and risk-based thinking to ensure product reliability for industrial equipment like lithium-ion batteries. Its QMS emphasizes continuous improvement through data-driven analytics, supplier audits, and rigorous testing protocols aligned with automotive-grade requirements. Key components include APQP (Advanced Product Quality Planning) for new product development and FMEA (Failure Mode Effects Analysis) to preempt defects. For example, Flux’s battery packs undergo 300+ cycle tests under extreme temperatures to validate performance claims. Pro Tip: Always verify QMS certifications like IATF 16949 for EV applications—it ensures compliance with stringent automotive safety benchmarks.
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What core standards define Flux Power’s QMS?
Flux Power’s QMS adheres to ISO 9001:2015 and IATF 16949, emphasizing defect prevention and traceability. The system mandates document control, internal audits, and corrective actions for non-conformities.
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Flux Power operationalizes its QMS through layered process audits (LPAs) and cross-functional teams. For lithium batteries, critical parameters like cell voltage variance (<1%) and thermal stability are monitored using automated sensors. Process validation includes Design of Experiments (DOE) to optimize electrode coatings. Pro Tip: Use Failure Mode and Effects Analysis (FMEA) during R&D—Flux reduces thermal runaway risks by scoring failure probabilities above 8/10. Real-world example: A 72V 210Ah forklift battery undergoes 25+ safety checks, including nail penetration tests, before certification. Why does this matter? Missed steps in electrode calibration can reduce cycle life by 40%.
How does Flux Power ensure supply chain quality?
Flux enforces supplier scorecards and PPAP (Production Part Approval Process), auditing raw material purity (e.g., ≥99.95% lithium carbonate). Suppliers must meet AS9145 counterfeit part mitigation standards.
Flux’s supply chain protocol includes 3rd-party lab testing for cathode materials and electrolyte solvents. For example, nickel-manganese-cobalt (NMC) suppliers undergo annual audits, with batch samples tested for particle size distribution (D50 ≤15µm). Pro Tip: Dual-source critical components like BMS chips—Flux maintains two suppliers to avoid production halts. Transitioning to logistics: Just-in-time delivery requires real-time humidity tracking (<15% RH) during cell transport. A single moisture breach can degrade cell capacity by 5% monthly.
| Parameter | Flux Power Standard | Industry Average |
|---|---|---|
| Cell Capacity Tolerance | ±1% | ±3% |
| Cycle Life (80% DoD) | 4,000 cycles | 3,000 cycles |
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FAQs
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Yes, their ISO 14001-aligned system ensures ≥95% material recovery via closed-loop recycling, including solvent distillation for electrolyte reuse.
How often does Flux Power update its QMS?
Bi-annual reviews align with tech advancements—revised FMEA documents are issued quarterly for new battery chemistries like solid-state prototypes.
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